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高效包衣机 主要用于制药及食品工业，是片剂、丸剂、糖果等进行水溶薄膜包衣、有机薄膜包衣、缓/控释性包衣、滴丸包衣、糖衣包衣及巧克力/糖果包衣的一种高效节能、安全洁净、符合GMP要求的机电一体化的包衣设备。 BGB-C high - efficiency coating machine is mainly used in the pharmaceutical and food industries. It is used for tablets, pills, candy, etc. for water-soluble film coating, organic film coating, slow / controlled release coating, drip pill coating, and sugar coating. An electromechanical coating equipment with high energy efficiency, safety, cleanliness, and GMP requirements. The figure below shows the finished drug product produced using this coater.
Su Rui continuously moves in complex trajectories under the action of streamlined deflectors in a clean, closed rotating drum. During the movement, according to the technological process and reasonable process parameters, the coating medium is automatically sprayed, while hot air is supplied under negative pressure, and the hot air is discharged from the bottom of the core layer through the core, so that the coating medium sprayed on the surface of the core Get courier, uniform drying, and form a firm and smooth surface film. Right attached working principle diagram for reference
(1) The surface is sandblasted, with beautiful appearance, reasonable structure, convenient use and good sealing performance.
(2) Special structure.
The doors on both sides of the main machine adopt openable structure, which can be opened and closed freely, and cleaning is convenient and quick. 高效包衣机 （含10L）的主机、热风过滤系统、排风除尘系统在同一机体内，简单大方，节省了占地面积、降低了能耗。 The main body of the high-efficiency coating machine (including 10L), hot air filter system, and exhaust dust removal system under 10L are in the same body, which is simple and generous, which saves floor space and reduces energy consumption.
(3) The design of the centralized control system is reasonable.
可编程控制器和HMI人机界面组成的集中控制系统设计合理，编程灵活，可适应各种不同的制药工艺需要，工作可靠，性能稳定，符合了GMP要求。 The centralized control system composed of PLC programmable controller and HMI human-machine interface is reasonable in design, flexible in programming, and can adapt to the needs of various pharmaceutical processes. It has reliable work, stable performance and meets GMP requirements. The details are as follows:
A. Operation and control cabinet: It integrates electrical components in one, with small volume, convenient operation, installation and maintenance, and beautiful appearance.
操作程序有“手动操作”、“自动操作”两大独立操作功能，能满足所有包衣工艺需要。 B. The operation program has two independent operation functions: "manual operation" and "automatic operation", which can meet the needs of all coating processes.
触摸操作屏：可根据客户要求安装在主机上操作，也可做单独操作柜，其操作屏能够准确显示包衣全过程的动态情况，实践了人机“对话”，有利于及时观察和处理包衣工艺过程中技术性能变化。 C. Touch operation screen: It can be installed and operated on the host computer according to customer requirements. It can also be used as a separate operation cabinet. The operation screen can accurately display the dynamics of the entire coating process, and it has implemented man-machine "dialogue", which is helpful for timely observation and Changes in technical properties during the coating process.
包衣锅内负压可直接在触摸屏上显示与控制。 a. The negative pressure in the coating pot can be displayed and controlled directly on the touch screen.
供热、排风风速可直接在触摸屏上显示与控制。 b. The heating and exhaust air speed can be displayed and controlled directly on the touch screen.
温度值可直接在触摸屏上显示与控制。 c. The temperature value can be displayed and controlled directly on the touch screen.
(4) Advanced diversion stirrer.
Under the action of the streamlined diversion stirrer, Su Rui produces a special spiral stirring action in the movement, which can guide Su Rui to produce a radial rolling motion, and can also cause Su Rui to roll quickly in the axial direction and form a multi-directional, multi-directional The layered swirling action and cross movement ensure that the medicine * gets a uniform spraying effect. It overcomes the shortcomings of traditional blenders such as easy squeeze tablets, strips, lost tablets, slow drying, and the appearance of yin and yang, and mottled. The diversion stirrer can be turned smoothly and exchanged frequently, eliminating the phenomenon of falling and collision of Su Rui from a high place, eliminating debris and edge, and improving the yield. The narrow surface of the deflector avoids the adhesion of the excipient on its surface, which saves the excipient and improves the quality of the medicine.
(5) Upgraded liquid distribution atomization system
A. The constant pressure variable peristaltic pump is configured, and the return pipe is eliminated. It uses data programming, has flow display, setting functions, and sets different flows according to different varieties to achieve automatic control of liquid flow. The rotation radius of the peristaltic pump roller changes at any time with the change of pressure, and the output slurry and shot volume are automatically balanced. 管 堵塞，节约了辅料，且清洗简单，无死角。 It not only stabilizes the atomization effect, optimizes the spray system, but also prevents the nozzle from being blocked, saves auxiliary materials, and is easy to clean without dead corners.
管 。 B. Configure aerosol nozzles imported from Iwata, Japan . The nozzle is specially designed, advanced and practical. It has the function of "three-stage split gasification", uniform atomization, adjustable atomization volume size, shape and direction, instantaneous no drip, no blockage, no coarse fogging phenomenon; the nozzle is not affected by the amount of loading, so The coating is carried out continuously, shortening the coating time and saving coating accessories; the nozzle is easy to clean. 管 具备清 管 防堵功能。 In short, the nozzle has a pigging prevention function.
. (6) Upgraded Hot Air Filter System
High-efficiency filtration by junior high school makes the cleanliness reach Class D, which fully meets the requirements of the new version of GMP. The air volume is controlled by the inverter, which saves electricity and heat more effectively than traditional manual air valves.
(7) Configure dust removal and exhaust system
Pulse dedusting is adopted to reduce the manual cleaning bag cycle and improve the dedusting efficiency. Automatic ash cleaning, centralized processing in ash collection bucket, simple and convenient operation.
(8) Configured production data printer with memory and print functions.
Using A4 size printing paper, all the data of the whole process of the coating process can be printed out. The data is accurate, which is convenient for inspection and archival preservation.
(9) Can write SOP standard operating procedures
The above functions enable the quantitative display and control of relevant technical parameters. The SOP standard operating procedure operation method can be written to guide the operation of quantified indicators to ensure the quality of each batch of drugs and fully comply with GMP requirements.
(1) The control system composed of PLC and HMI is reasonable in design, flexible in programming, and can meet the needs of various pharmaceutical processes. It has reliable work, stable performance and meets GMP requirements;
(2) Under the action of streamlined deflector stirrer, Su Rui turns smoothly and exchanges frequently, which eliminates Su Rui falling from a high place and collisions, eliminates broken edges and ridges, and improves the yield. The narrow surface of the deflector avoids the adhesion of the excipient on its surface, saves the excipient, and improves the quality of the medicine.
(3) The constant pressure variable peristaltic pump eliminates the return pipe. The turning radius of the roller changes at any time as the pressure changes, and the output slurry and shot volume are automatically balanced. 管 堵塞，节约了辅料，且清洗简单，无死角。 It not only stabilizes the atomization effect, optimizes the spray system, prevents the nozzle from clogging, saves auxiliary materials, and is easy to clean without dead ends.
管 ，雾化均匀，喷雾面大，方向可调，喷头不受装量多少影晌，喷 管 堵塞清洗机构，可使包衣连续运行，缩短包衣时间，节省包衣辅料。 (4) Adopting a new type of nozzle , uniform spraying, large spraying surface, adjustable direction, the nozzle is not affected by the amount of loading, and the nozzle blocks the cleaning mechanism, allowing the coating to run continuously, shortening the coating time and saving coating Excipients.
(5) Quantitative display and control of technical parameters, SOP operation method can be written, and the operation is guided by quantified indicators, which ensures the quality of each batch of drugs and fully meets GMP requirements.
Tips: In order to avoid purchasing risks, it is recommended that you always confirm the supplier's qualification and product quality before purchasing the product.